{"id":1358,"date":"2009-12-26T06:46:47","date_gmt":"2009-12-26T13:46:47","guid":{"rendered":"http:\/\/www.kbtechworks.com\/kbranch\/blog\/?p=1358"},"modified":"2014-08-06T14:16:09","modified_gmt":"2014-08-06T21:16:09","slug":"wiring-the-solar-panels","status":"publish","type":"post","link":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/archives\/1358","title":{"rendered":"Wiring the solar panels"},"content":{"rendered":"<p>The first row of solar panels is installed. It&#8217;s time to look at wiring them together.<\/p>\n<div id=\"attachment_1371\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-up.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1371\" class=\"size-medium wp-image-1371\" title=\"six-panels-up\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-up-300x225.png\" alt=\"Finished\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-up-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-up-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-up.png 1500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1371\" class=\"wp-caption-text\">Finished<\/p><\/div>\n<p>Each solar panel (<a href=\"http:\/\/k12handhelds.s3.amazonaws.com\/kbranch\/KD210GX-LPU.pdf\">data sheet<\/a>, <a href=\"http:\/\/k12handhelds.s3.amazonaws.com\/kbranch\/KD130-135-180-205-210-LP-install-manual.pdf\">installation manual<\/a>) has two cables on the back, one with a male connector and the other with a female connector. You can connect solar panels together (in series) with these cables. The more panels you connect together the greater the voltage. Because you need to have circuit breakers between the solar panels and the inverter\/battery charger, you need to keep the voltages down to a level that&#8217;s reasonable for your DC breaker.<\/p>\n<div id=\"attachment_1359\" style=\"width: 310px\" class=\"wp-caption alignright\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/cables.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1359\" class=\"size-medium wp-image-1359\" title=\"cables\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/cables-300x241.png\" alt=\"The power cables\" width=\"300\" height=\"241\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/cables-300x241.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/cables.png 1000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1359\" class=\"wp-caption-text\">The power cables<\/p><\/div>\n<p>Our breakers can handle up to 150 volts. We will wire in groups of three panels which generates about 100 volts.<\/p>\n<p>After you have connected your panels together, you&#8217;re left with one male and one female connector. One of these is positive and one is negative. These need to be connected to the combiner\/breaker box. With our purchase, we got four 30 foot cables with the same connectors as the solar panels. What you do, is cut these in half (or so, depending on your arrangement) and use the two pieces to connect the solar panels to the breaker box. The end with the connector attaches to the solar panel, you strip the wire on the other end and hook it up in the combiner box. One very nice thing about this arrangement, is that you can wire the cables to the breaker box before you plug into the solar panel. This is <strong>very<\/strong> nice because solar panels can&#8217;t be switched off if it&#8217;s sunny.<\/p>\n<div id=\"attachment_1360\" style=\"width: 186px\" class=\"wp-caption alignleft\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/midnight-breakerbox.jpeg\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1360\" class=\"size-medium wp-image-1360\" title=\"midnight-breakerbox\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/midnight-breakerbox-176x300.jpg\" alt=\"midnight-breakerbox\" width=\"176\" height=\"300\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/midnight-breakerbox-176x300.jpg 176w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/midnight-breakerbox.jpeg 272w\" sizes=\"auto, (max-width: 176px) 100vw, 176px\" \/><\/a><p id=\"caption-attachment-1360\" class=\"wp-caption-text\">Midnite Solar MNPV6 Solar Array Combiner<\/p><\/div>\n<p>The combiner box we are using is from Midnight Solar. We will use four of the available six spots for circuit breakers. If we ever find that we need to get more solar panels, all we need to do is add some breakers and we&#8217;re ready to go.<\/p>\n<p>It turns out that this combiner box needs some assembly. That&#8217;s because it was designed for a variety of uses. It was pretty simple to figure out what we needed, but it was hard for me to figure out how it fit together.<\/p>\n<p>There is a plate that the breakers fit into that looks like it mounts in the box; it doesn&#8217;t. It kind of hangs in the air. The breakers have a screw in the back that clamps down on the plate. Once you get a few breakers installed, it&#8217;s quite secure. This plate supplies the combined (in parallel) power of all the solar panels to the battery charger.<\/p>\n<p>I have a DC lightning arrestor that will be installed in the combiner box. It connects to ground, neutral, and the combined DC output. (We actually have a variety of lightning arrestors that will go throughout the system.) I don&#8217;t really know how much protection things like this provide, but considering the lightning I&#8217;ve seen here so far, it seems worth trying.<\/p>\n<p>As for grounding the panels and combiner box, I put a grounding rod into the ground (eight feet down) inside of the center back concrete column. Bare copper wire is running from the grounding rod out of the column. I&#8217;ll use this to ground all the solar panels and the combiner box. (We had to order special little connectors that attach the grounding wire to each of the solar panels.)<\/p>\n<p>There was a brief hiccup before we actually wired the solar panels to the combiner box. Someone asked a question regarding the rated amps (15 amps) for for the breakers and the amps coming from the solar panels. The case is that when you connect panels in <strong>serial<\/strong>, <strong>the voltages add and the amps stay the same<\/strong>. (If you combine in <strong>parallel, the amps add and the voltage stays the same<\/strong>.) So, the circuit breakers we have are fine.<\/p>\n<p><strong>The wiring in pictures&#8230;<\/strong> <!--more--><\/p>\n<div id=\"attachment_1387\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-preassembled.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1387\" class=\"size-medium wp-image-1387\" title=\"combiner-preassembled\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-preassembled-300x271.png\" alt=\"The combiner before the breakers and busbar are installed\" width=\"300\" height=\"271\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-preassembled-300x271.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-preassembled.png 1000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1387\" class=\"wp-caption-text\">The combiner before the breakers and busbar are installed<\/p><\/div>\n<div id=\"attachment_1386\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-assembled.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1386\" class=\"size-medium wp-image-1386\" title=\"combiner-assembled\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-assembled-300x300.png\" alt=\"combiner-assembled\" width=\"300\" height=\"300\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-assembled-300x300.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-assembled-150x150.png 150w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-assembled.png 1000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1386\" class=\"wp-caption-text\">The breakers and busbar in place<\/p><\/div>\n<div id=\"attachment_1385\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-wired4one.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1385\" class=\"size-medium wp-image-1385\" title=\"combiner-wired4one\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-wired4one-300x225.png\" alt=\"Wired for the first group of three panels\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-wired4one-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-wired4one-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/combiner-wired4one.png 1500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1385\" class=\"wp-caption-text\">Wired for the first group of three panels<\/p><\/div>\n<div id=\"attachment_1381\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/three-panels-into-combiner.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1381\" class=\"size-medium wp-image-1381\" title=\"three-panels-into-combiner\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/three-panels-into-combiner-300x225.png\" alt=\"Three panels into the combiner - close up\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/three-panels-into-combiner-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/three-panels-into-combiner-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/three-panels-into-combiner.png 1500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1381\" class=\"wp-caption-text\">Three panels into the combiner - close up<\/p><\/div>\n<div id=\"attachment_1382\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-into-combiner.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1382\" class=\"size-medium wp-image-1382\" title=\"six-panels-into-combiner\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-into-combiner-300x300.png\" alt=\"All six panels into the combiner\" width=\"300\" height=\"300\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-into-combiner-300x300.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-into-combiner-150x150.png 150w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-into-combiner-1024x1024.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/six-panels-into-combiner.png 1500w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1382\" class=\"wp-caption-text\">All six panels into the combiner<\/p><\/div>\n<div id=\"attachment_1380\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/lightning-arrestor-inst.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1380\" class=\"size-medium wp-image-1380\" title=\"lightning-arrestor-inst\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/lightning-arrestor-inst-300x210.png\" alt=\"Instructions for the lightning arrestor\" width=\"300\" height=\"210\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/lightning-arrestor-inst-300x210.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/lightning-arrestor-inst.png 1000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1380\" class=\"wp-caption-text\">Instructions for the lightning arrestor<\/p><\/div>\n<div id=\"attachment_1379\" style=\"width: 246px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/lightning-arrestor-wired.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1379\" class=\"size-medium wp-image-1379\" title=\"lightning-arrestor-wired\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/lightning-arrestor-wired-236x300.png\" alt=\"Lightning arrestor - wired\" width=\"236\" height=\"300\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/lightning-arrestor-wired-236x300.png 236w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/lightning-arrestor-wired-806x1024.png 806w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/lightning-arrestor-wired.png 1500w\" sizes=\"auto, (max-width: 236px) 100vw, 236px\" \/><\/a><p id=\"caption-attachment-1379\" class=\"wp-caption-text\">Lightning arrestor - wired<\/p><\/div>\n<div id=\"attachment_1378\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/done-for-the-day.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1378\" class=\"size-medium wp-image-1378\" title=\"done-for-the-day\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/done-for-the-day-300x225.png\" alt=\"Done for the day\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/done-for-the-day-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/done-for-the-day-1024x768.png 1024w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1378\" class=\"wp-caption-text\">Done for the day<\/p><\/div>\n<div id=\"attachment_1411\" style=\"width: 232px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/solar-panel-info.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1411\" class=\"size-medium wp-image-1411\" title=\"solar-panel-info\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/solar-panel-info-222x300.png\" alt=\"Documentation\" width=\"222\" height=\"300\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/solar-panel-info-222x300.png 222w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/solar-panel-info-760x1024.png 760w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/solar-panel-info.png 1617w\" sizes=\"auto, (max-width: 222px) 100vw, 222px\" \/><\/a><p id=\"caption-attachment-1411\" class=\"wp-caption-text\">Documentation<\/p><\/div>\n","protected":false},"excerpt":{"rendered":"<p>The first row of solar panels is installed. It&#8217;s time to look at wiring them together. Each solar panel (data sheet, installation manual) has two cables on the back, one with a male connector and the other with a female connector. You can connect solar panels together (in series) with these cables. The more panels [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"ngg_post_thumbnail":0,"footnotes":""},"categories":[4],"tags":[11],"class_list":["post-1358","post","type-post","status-publish","format-standard","hentry","category-brad","tag-solar"],"jetpack_featured_media_url":"","_links":{"self":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/posts\/1358","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/comments?post=1358"}],"version-history":[{"count":0,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/posts\/1358\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/media?parent=1358"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/categories?post=1358"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/tags?post=1358"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}