{"id":1412,"date":"2009-12-31T18:18:10","date_gmt":"2010-01-01T01:18:10","guid":{"rendered":"http:\/\/www.kbtechworks.com\/kbranch\/blog\/?p=1412"},"modified":"2010-01-01T18:30:02","modified_gmt":"2010-01-02T01:30:02","slug":"making-doors-part-2","status":"publish","type":"post","link":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/archives\/1412","title":{"rendered":"Making doors &#8211; Part 2"},"content":{"rendered":"<p>Since the snow before Christmas, we&#8217;ve had another snowfall (this is not seeming like the desert southwest), and it&#8217;s been cold &#8212; low 20s at night and not out of the 40s during the day. With a brisk north wind, that&#8217;s too cold to stucco, so we&#8217;ve been working on solar and other things. One of them is the <a href=\"http:\/\/www.flickr.com\/photos\/karenandbrademerson\/tags\/kbranchwoodworking\/\">woodworking<\/a>.<\/p>\n<p>As you may remember, we <a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/?p=1190\">began a test run of building our own doors<\/a> just before Thanksgiving. It was a project that we weren&#8217;t in a huge hurry to finish, but now that the batteries are in their house and the weather is cold, the battery house needs a door.<\/p>\n<p>After many rounds of sanding, I proceeded with staining the door. I used Minwax wood conditioner first (which I really liked) and then an oil-based stain. It went on very nicely. Then we began working on mounting the door hardware and hanging the door. (In hindsight, I would have done all the hardware work before even staining. It didn&#8217;t make a huge difference, but I did have some touch-up work to do afterward.)<\/p>\n<p>First, Brad used a template to rout out the space for the hinges, both on the frame and on the door itself.<\/p>\n<p><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/routing.JPG\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-1416\" title=\"routing\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/routing-225x300.jpg\" alt=\"routing\" width=\"225\" height=\"300\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/routing-225x300.jpg 225w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/routing-768x1024.jpg 768w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/routing.JPG 1500w\" sizes=\"auto, (max-width: 225px) 100vw, 225px\" \/><\/a><\/p>\n<p><object classid=\"clsid:d27cdb6e-ae6d-11cf-96b8-444553540000\" width=\"400\" height=\"225\" codebase=\"http:\/\/download.macromedia.com\/pub\/shockwave\/cabs\/flash\/swflash.cab#version=6,0,40,0\"><param name=\"flashvars\" value=\"intl_lang=en-us&amp;photo_secret=8683bf1d51&amp;photo_id=4217599626&amp;hd_default=false\" \/><param name=\"bgcolor\" value=\"#000000\" \/><param name=\"allowFullScreen\" value=\"true\" \/><param name=\"src\" value=\"http:\/\/www.flickr.com\/apps\/video\/stewart.swf?v=71377\" \/><param name=\"allowfullscreen\" value=\"true\" \/><\/object><\/p>\n<p>Then we did a test hang (the first of many) to check the door height and width. We needed to trim just a bit off the top and the bottom, which went smoothly.<\/p>\n<p>Then we worked on the width with a planer. This not only narrowed the door to fit, but also put a bevel on the door so it would close right.<\/p>\n<p><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/planing.JPG\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-medium wp-image-1417\" title=\"planing\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/planing-300x225.jpg\" alt=\"planing\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/planing-300x225.jpg 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/planing-1024x768.jpg 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2009\/12\/planing.JPG 2000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>The process here is first to plane and then to test hang to check fit. Repeat, repeat, repeat. It took many, many times to get it just right.<\/p>\n<p>Then for the last steps of several coats of varnish and installing the lock. Here is the varnished door.<\/p>\n<p><a href=\"http:\/\/farm5.static.flickr.com\/4050\/4234901651_a6946555cc_b.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone\" src=\"http:\/\/farm5.static.flickr.com\/4050\/4234901651_a6946555cc_b.jpg\" alt=\"\" width=\"340\" height=\"376\" \/><\/a><\/p>\n<p>I also stained and varnished the door frame, which is really looking nice. (It&#8217;s been fun to finally do something that I had some pre-existing expertise in &#8212; thanks Dad!)<\/p>\n<p>You&#8217;ll have to wait to see it hung with final hardware &#8230; it&#8217;s taken me so long to get this posted that we&#8217;ve now commenced stucco&#8217;ing. And with stucco started, everything else will be on hold for a while.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Since the snow before Christmas, we&#8217;ve had another snowfall (this is not seeming like the desert southwest), and it&#8217;s been cold &#8212; low 20s at night and not out of the 40s during the day. With a brisk north wind, that&#8217;s too cold to stucco, so we&#8217;ve been working on solar and other things. One [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"ngg_post_thumbnail":0,"footnotes":""},"categories":[1],"tags":[63,28,64],"class_list":["post-1412","post","type-post","status-publish","format-standard","hentry","category-uncategorized","tag-doors","tag-weather","tag-woodworking"],"jetpack_featured_media_url":"","_links":{"self":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/posts\/1412","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/comments?post=1412"}],"version-history":[{"count":0,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/posts\/1412\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/media?parent=1412"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/categories?post=1412"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/tags?post=1412"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}