{"id":1545,"date":"2010-01-17T20:03:35","date_gmt":"2010-01-18T03:03:35","guid":{"rendered":"http:\/\/www.kbtechworks.com\/kbranch\/blog\/?p=1545"},"modified":"2010-01-17T20:03:35","modified_gmt":"2010-01-18T03:03:35","slug":"installing-a-xantrex-xw-%e2%80%93-part-3","status":"publish","type":"post","link":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/archives\/1545","title":{"rendered":"Installing a Xantrex XW \u2013 part 3"},"content":{"rendered":"<p>It&#8217;s been a little while since I worked on the Xantrex (solar) system. Two main things caused the delay. One was that a few items needed to be ordered before I could finish the installation. The other was that we got started with the first coat of stucco and wanted to finish that as quickly as possible.<\/p>\n<p>What needed to be ordered? We needed two DC breakers and one AC breaker. The DC breakers are clearly called for in the wiring diagrams. I wondered why they didn&#8217;t just come with the inverter. I can only assume that it&#8217;s because there are so many possible ways to configure this system and that some don&#8217;t use those breakers. The AC breaker is because I want power in the battery house. Other things I needed were flexible conduit, 3\/4 inch and 1\/2 inch, adapters for the 1 inch knockouts to 3\/4 and 1\/2 inch.<\/p>\n<p>The first thing I tackled was the wiring of the solar array to the SCC. I used one of the new DC breakers to do this. The negative wire coming from the solar array goes into the PDP and directly to the <strong>PV-<\/strong> spot in the SCC (the white wire at #3 below). The positive wire goes to the top of the new DC breaker (the top of #1 &#8211; not visible). A new wire is added from the bottom of this breaker to the <strong>PV+<\/strong> in the SCC (See #1 goes to #3). Note that this was done with the breaker in the <strong>OFF<\/strong> position.<\/p>\n<div id=\"attachment_1552\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-wiring.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1552\" class=\"size-medium wp-image-1552\" title=\"xantrex-pdp-dc-wiring\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-wiring-300x225.png\" alt=\"PDP DC wiring\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-wiring-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-wiring-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-wiring.png 2000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1552\" class=\"wp-caption-text\">PDP DC wiring<\/p><\/div>\n<p>I then ran the wires from the SCC to the battery. These wires allow the SCC to charge the battery bank. The negative wire from the SCC goes to the DC negative busbar in the PDP (See the white wire above #2 below). The positive wire goes to the top second new DC breaker (also in the off position). (See #1 below.) A new wire goes from the bottom of this breaker to the positive DC busbar (See #2 and #4 above) attached to the large DC breaker where the positive cable from the battery attaches.<\/p>\n<div id=\"attachment_1548\" style=\"width: 234px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-ac.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1548\" class=\"size-medium wp-image-1548\" title=\"xantrex-pdp-ac\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-ac-224x300.png\" alt=\"The upper half of the PDP\" width=\"224\" height=\"300\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-ac-224x300.png 224w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-ac-767x1024.png 767w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-ac.png 1499w\" sizes=\"auto, (max-width: 224px) 100vw, 224px\" \/><\/a><p id=\"caption-attachment-1548\" class=\"wp-caption-text\">The upper half of the PDP<\/p><\/div>\n<div id=\"attachment_1558\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-wired.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1558\" class=\"size-medium wp-image-1558\" title=\"xantrex-scc-wired\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-wired-300x225.png\" alt=\"Solar Charge Controller wiring\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-wired-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-wired-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-wired.png 2000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1558\" class=\"wp-caption-text\">Solar Charge Controller wiring<\/p><\/div>\n<p>Next the networking cables needed to be attached and then moved. For whatever reason, I placed the network terminator to the right. When I went to install the cover for the SCC, it would not fit because the terminator blocked the place where the screw attaches. I reversed the cable and the terminator, and all was well.<\/p>\n<div id=\"attachment_1556\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking1.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1556\" class=\"size-medium wp-image-1556\" title=\"xantrex-scc-networking1\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking1-300x225.png\" alt=\"Networking and battery sensor cables\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking1-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking1-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking1.png 1200w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1556\" class=\"wp-caption-text\">Networking and battery sensor cables<\/p><\/div>\n<div id=\"attachment_1557\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking2.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1557\" class=\"size-medium wp-image-1557\" title=\"xantrex-scc-networking2\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking2-300x225.png\" alt=\"Adjusted so the cover fits\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking2-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking2-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-networking2.png 1200w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1557\" class=\"wp-caption-text\">Adjusted so the cover fits<\/p><\/div>\n<p>The battery temperature sensor was attached in the SCC as well. Speaking of the battery sensor&#8230; I&#8217;ve read the manuals quite a bit and was not sure what to do with the two battery sensors I received. Somewhere I read that only one was required; the data is shared on the network. Elsewhere I read that if there is more than one, whichever\u00a0 one has the higher value is used. That made me think that there&#8217;s value in using both of them. So I installed both of them. One attaches to the inverter and the other to the SCC. I attached the sensor ends to two different batteries in the battery bank.<\/p>\n<div id=\"attachment_1547\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-battery-sensor.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1547\" class=\"size-medium wp-image-1547\" title=\"xantrex-battery-sensor\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-battery-sensor-300x225.png\" alt=\"The battery sensor installed\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-battery-sensor-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-battery-sensor-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-battery-sensor.png 1200w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1547\" class=\"wp-caption-text\">The battery sensor installed<\/p><\/div>\n<p>The next thing I did was to hook up the positive cable from the battery bank. The only tricky  thing about this is that it made sense to me to connect the cable inside the PDP first and then connect the other end to the battery bank. I was worried about touching the hot end of the cable somewhere inside the PDP it should not touch.<\/p>\n<p>I believe the system is ready to be turned on. I decided to give it a day before doing this. I&#8217;ve read over the manuals and think I&#8217;m ready. I&#8217;ll turn on the system tomorrow.<\/p>\n<div id=\"attachment_1549\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-battery-voltage.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1549\" class=\"size-medium wp-image-1549\" title=\"xantrex-pdp-dc-battery-voltage\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-battery-voltage-300x225.png\" alt=\"Voltage from the battery bank at the PDP\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-battery-voltage-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-battery-voltage-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-battery-voltage.png 2000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1549\" class=\"wp-caption-text\">Voltage from the battery bank at the PDP<\/p><\/div>\n<div id=\"attachment_1551\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-solar-array-voltage.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1551\" class=\"size-medium wp-image-1551\" title=\"xantrex-pdp-dc-solar-array-voltage\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-solar-array-voltage-300x225.png\" alt=\"Solar array voltage at the PDP\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-solar-array-voltage-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-solar-array-voltage-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-solar-array-voltage.png 2000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1551\" class=\"wp-caption-text\">Solar array voltage at the PDP<\/p><\/div>\n<p>The order of operations as I see them is to first throw the breaker (#3 below) that connects the battery bank. This should bring up everything except the SCC. There may be a little bit of configuration required at this point. It seems that everything can be done from the System Control Panel. I believe the SCC can be configured at this point, but I&#8217;m not positive. At this point, the system should be inverting; it should be just like there is battery power, but nothing is coming from the solar array.<\/p>\n<p>If all goes well, I will next throw the breaker (#1 below) that connects the SCC to the battery. If I need to do additional configuration, I&#8217;ll do it at this time. I think I need to enter the battery type (AGM), the amp hours of the battery bank (1530) and\u00a0 possibly the voltage of the battery bank (48). I read that it will determine the battery bank voltage itself, but I also read that I will need to enter it. I guess we will see.<\/p>\n<p>Again, assuming all is well, I will throw the last breaker (#2) which will allow power from the solar array to reach the SCC.<\/p>\n<div id=\"attachment_1550\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-fin.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1550\" class=\"size-medium wp-image-1550\" title=\"xantrex-pdp-dc-fin\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-fin-300x225.png\" alt=\"PDP DC area closed up with labels\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-fin-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-fin-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-dc-fin.png 2000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1550\" class=\"wp-caption-text\">PDP DC area closed up with labels<\/p><\/div>\n<div id=\"attachment_1553\" style=\"width: 310px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-fin.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1553\" class=\"size-medium wp-image-1553\" title=\"xantrex-pdp-fin\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-fin-300x225.png\" alt=\"PDP closed up without its door\" width=\"300\" height=\"225\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-fin-300x225.png 300w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-fin-1024x768.png 1024w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-pdp-fin.png 2000w\" sizes=\"auto, (max-width: 300px) 100vw, 300px\" \/><\/a><p id=\"caption-attachment-1553\" class=\"wp-caption-text\">PDP closed up without its door<\/p><\/div>\n<div id=\"attachment_1554\" style=\"width: 235px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1554\" class=\"size-medium wp-image-1554\" title=\"xantrex-scc\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-225x300.png\" alt=\"SCC wired and networked\" width=\"225\" height=\"300\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-225x300.png 225w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-768x1024.png 768w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc.png 1500w\" sizes=\"auto, (max-width: 225px) 100vw, 225px\" \/><\/a><p id=\"caption-attachment-1554\" class=\"wp-caption-text\">SCC wired and networked<\/p><\/div>\n<div id=\"attachment_1555\" style=\"width: 235px\" class=\"wp-caption alignnone\"><a href=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-fin.png\"><img loading=\"lazy\" decoding=\"async\" aria-describedby=\"caption-attachment-1555\" class=\"size-medium wp-image-1555\" title=\"xantrex-scc-fin\" src=\"http:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-fin-225x300.png\" alt=\"SCC wired and closed\" width=\"225\" height=\"300\" srcset=\"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-fin-225x300.png 225w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-fin-768x1024.png 768w, https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-content\/uploads\/2010\/01\/xantrex-scc-fin.png 1500w\" sizes=\"auto, (max-width: 225px) 100vw, 225px\" \/><\/a><p id=\"caption-attachment-1555\" class=\"wp-caption-text\">SCC wired and closed<\/p><\/div>\n<p>At this point, we&#8217;ll trying hooking up something AC-powered and see how it goes.<\/p>\n<p>I plan to have a couple of outlets inside the battery house. I also have fluorescent lighting to be installed. I will also install a couple of outlets outside near the front door to replace our trusty but tiring generator.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>It&#8217;s been a little while since I worked on the Xantrex (solar) system. Two main things caused the delay. One was that a few items needed to be ordered before I could finish the installation. The other was that we got started with the first coat of stucco and wanted to finish that as quickly [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"ngg_post_thumbnail":0,"footnotes":""},"categories":[4],"tags":[11,70],"class_list":["post-1545","post","type-post","status-publish","format-standard","hentry","category-brad","tag-solar","tag-xantrex"],"jetpack_featured_media_url":"","_links":{"self":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/posts\/1545","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/comments?post=1545"}],"version-history":[{"count":0,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/posts\/1545\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/media?parent=1545"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/categories?post=1545"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.kbtechworks.com\/kbranch\/blog\/wp-json\/wp\/v2\/tags?post=1545"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}