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We’re here

Friday, December 11th, 2009

Apologies for the dearth of electronic communications this week. On top of all my other hand problems, I slammed my finger (left hand, thankfully) in a car door this week, making typing not so easy.

So the storm that many of you saw blow through California over the weekend hit us just as we had stripped our house almost bare to repaper and prepare for stucco. There were gale force winds that blew off some of the little remaining paper that we thought could be salvaged. The wind was so fierce one night that it kept us both up all night. I honestly thought a big piece of something might come through the window at any moment.

I had to work at schools Tues. and Wed., but by Thurs. we were ready to attack the house again. In two days, we got most of the paper back up and more than half stucco netting up. We should finish this weekend and hopefully be having a lath inspection next week. Yay!

IMG_6144

Here’s an update from Brad on the solar stuff.

The first five columns to support the solar panels are poured. I need to put together a test in order to determine how far the back row needs to be from the front row so that we can properly adjust the angle of  the solar panels. Once this is done, we will pour the next five columns and install the first six solar panels.

Here is what a dried and peeled column looks like.

finished-column

December 21st is the solstice and the day I need to measure the shadows in order to properly position our two rows of solar panels. I just realized that I need to measure in the morning, afternoon and evening because the sun is making an arc to the south this time of year.

Solar panels

Saturday, December 5th, 2009

We have so many things to do at the moment that getting the solar equipment running is on the back burner. I have managed to make a little progress on installing the solar panels.

I searched the web and believe I have found the ideal angles for the solar panels for winter and not winter (the proper angle is entirely a function of  latitude, ours is 31° 50′ 7″ N, and the angle of the sun). You could, I imagine, adjust the angle of your solar panels constantly. Most people just pick a angle somewhere in between the summer and winter ideals. Some people adjust their angles four times a year. I’ve settle on two angles, winter (57°) and spring, summer, fall (28°). My thinking on this is that adjusting the angles will be a pain, and I won’t want to adjust them very often. There are fewer hours of daylight in the winter so the angle during the winter months will be most important. During the summer months we get lots of hours of sun so having the perfect angle is not really that important. Therefore, winter and not winter angles.

You might wonder about the solar panel mounts that track the sun automatically. Unless the price drops dramatically, they are not practical. They provide very little additional power; it’s a better value to buy extra solar panels. Also, they are a moving part, and moving parts break.

In order to make adjusting the panels easy and to make sure I remember the proper angles, I cut two pieces of OSB each to one angle. Here is the winter angle propped up and facing south.

winter-angle

We ended up getting twelve 210 watt panels. They will be mounted in two rows of six, one in front of the other. You never want shadows on your solar panels (enormous decrease in power output) so I need to position the front row accordingly. I could just compute the proper distance, but it’s close enough to the solstice that I’m just waiting until then to measure the proper placement. I’m thinking about ten feet should do it, but will find out for sure on December 21st.

Click to continue »

The next installment

Thursday, November 12th, 2009

So this afternoon (as I’m walking out the door for work…impeccable timing again), I get a phone call.

“This is Joe from Accurate Freight. Is Brad there?”

“No. He’s at the Sunrise property expecting you.” Actually, he was expecting you three hours ago…but he’s still there.

“Well, I’m at the end of Noland Road, and it’s about to turn into a dirt road.” (This is the not-NM way to go…the dirt road way.) “I’m not sure whether to keep going this way or to go back to the interstate.”

OK…. My first thought is, Why are you asking me? My second thought is, Really? you have cell coverage there?  We’d been told earlier that he would be driving a truck that was licensed for NM *and* that had a liftgate and pallet mover. At this point, I decide not to about the latter. “Do you have the paperwork to drive through NM?” I say.

What ensues is a long, complicated story about how he has the appropriate paperwork for taking the batteries through NM but the truck isn’t multi-state licensed (or something like that…I really wasn’t clear), and his boss is worried and told him to take the dirt road.

Without hesitation, I say, “Take the dirt road. It isn’t bad at all. Trucks take it all the time.” At this point, I think that getting the batteries here is the most important thing.

He hesitates. I reassure. We go back and forth.

“Well, I don’t have directions to go that way.”

I give him directions. They are not difficult. He sounds unsure and says that he will probably call me halfway to get clarification. I tell him that he won’t have cell coverage and then instantly regret saying that for fear he’ll reconsider and go back to Tucson.

He agrees to try. I call Brad to convey the information and leave to go do some work.

When I get home, I am anxious to hear the rest of the story. Did the batteries actually arrive?

Well, the short answer is yes. The long answer involves Joe stopping in Portal (which wasn’t on the way according to my directions…he admitted to taking a right when I suggested a left) to call again to clarify where we were. It also involves Doug going out to search for him (he didn’t find him) and an incident in which the truck’s mud flap apparently fell off….and part of his hydraulics had been tied to that mud flap. A kind motorist (really? on the back dirt road?) stopped to help him tie up his hydraulics so he could continue on. The whole thing took several hours, and it is only a 30 minute drive. At any rate, he got there and had a liftgate and pallet mover to boot.

More good news is that with all day to work on it, Brad and Doug managed to construct and mount the shelves for the batteries.

dougandbatteries

Busy!

Wednesday, November 11th, 2009

It’s a busy week at the ranch! First, we have a guest visitor this week — Brad’s long-lost (just kidding) brother Doug. He’s here all week, and you better believe we are putting him to work! I’m not sure he knew this was what he was signing up for. He has his own business, and it’s the first time he’s taken time off in a long time, so we are honored that he chose to spend it here.

Secondly, we’ve had all kinds of adventures related to the delivery of the various solar components. They were supposed to call ahead about deliveries so we’d be there, but you know that wasn’t going to happen! On Monday, I was home by myself (getting ready to go out to a school I’m working with here) and I got a phone call — 4,000 pounds of batteries are on their way here now (with no forklift), and they need directions. I give them directions, but there is a major problem — they don’t have paperwork to drive through NM….but that’s the only way to get here, on paved roads at least. So I tell them about the back road. Several phone calls ensue. Brad gets involved. The end result is that the batteries go back to Tucson.

In the meantime, we’ve got our very nice neighbor to drive his tractor with forklift attachments over. It’s sitting on our property now…waiting.

We got a call today from the freight company who says that they will be coming again tomorrow, this time with a truck that is licensed for NM and with a liftgate and pallet mover. Hallelujah! Let’s hope even half of that happens.

We’re also expecting the panels in the next couple days. Brad and Doug started assembling the supports for the panels today. It seemed to involve a lot of reading and re-reading of directions and a fair amount of unhappiness, so I mostly worked on finishing the battery house walls and moving some dirt while they did that.

brandanddoug

Other than that, with the whole battery thing, we’ve kicked the battery house construction into high gear. Yesterday, we put in blocking, insulated the walls, and put the inside OSB decking on. (Lots of hammering for me.) These will be the first walls to be completed. We didn’t have enough insulation to finish the whole thing, but three walls are up, which is enough to build the shelving for the batteries.

The weather here is glorious this week. It’s hot, sunny, and clear. Our garden continues to thrive, and we have more arugula and lettuce than we can eat. I’m hoping for one more batch of tomatoes this year as well.

Solar Power Revisited

Thursday, November 5th, 2009

It’s been awhile since I last looked at solar power (with difficulty, I’m not calling these solar systems). With the battery house coming along and the house getting electrical, we decided to recheck my energy/solar calculations and place an order. One bright note is that prices have dropped since I last looked.

Part of the learning curve here is learning to think in things like watts and kilowatts and amps (still working on amps). And a difficulty is that people you talk to may think in amps when you’re thinking in watts. Ugh. Not to mention that some people are on the grid which means they have solar panels, but don’t need batteries.

One thing I did was redo the calculation (guess) of our requirements. This is an odd thing to do because your current requirements don’t really apply. They could, but I’m leaving computers on all the time and not all the lights have been switched to CF. Also, the refrigerator here is old… we’ll need to buy new appliances as we sold all ours when we moved. All the new appliances will have the best energy star ratings that make sense; however, they are not here and I cannot measure them. For all I know, in another month or two they will be even more energy efficient.

I did all the calculations from scratch. When I did, I used my handy-dandy Kill A Watt to determine the actual energy we use for certain devices. These were mostly networking and computers. For the rest I used charts and energy star ratings from possible appliances. Anyway, my estimate closely matched my previous estimate of 8 to 9 kilowatt hours a day. (Try figuring how much power you need a week to run the vacuum cleaner, hair dryer, etc.)

Once you get this number, you can plan what you’ll need to support it. The price on solar panels dropped since I last looked; and the watts produced went up. We’re getting a dozen 210 watt panels, which (warning: math to come) means in one hour of sun, you can generate 2520 watts of energy. We get between 6 and 7 hours of sun here from a solar calculation standpoint. So, we are looking at 15120 to 17640 watts of energy generated per day or 15 to 17.5 kilowatts hours. This is best-best case. The panels likely will not produce this much energy and there are other places you lose power. Still, I believe it should easily provide what we need each day plus enough extra to get us through the cloudy days.

Now comes the battery calculation. Standard thinking is that you want enough battery reserve for three days without sun. For us, this means about 27 kilowatts hours of batteries. But, wait… there’s a catch. Depleting a battery below fifty percent is a big no-no. The two things that most determine the life of your batteries are temperature and charge. So you need to double the 27kwh to 54kwh to get your three days.

There’s another important issue with batteries. They say never to add new batteries into a functioning system. The issue has to do with charging the batteries as a group. Let’s say a group of batteries put into a system the same day and never separated are called a flock. They say the individuals in a flock all need about the same amount of charging each day. This means that when you charge the flock, none will be undercharged or overcharged (both are bad for battery life). If you were to add a new battery into a flock it would need less charging than the rest, ergo, either it gets overcharged or all the rest get undercharged.

One last thing on batteries is that you can get them sealed or unsealed. Unsealed seems the norm, but there are a couple of issues using unsealed batteries. When they are charging, the batteries give off a dangerous gas (hydrogen gas). It’s explosive for sure and probably not good to inhale. You need to install an exhaust system for when the batteries are charging. This is not too hard (the inverter has a power-out line that comes on when the batteries are charging), but an added expense. Also, I think the room temperature will be more stable without this. The other issue is that water in the batteries has to be maintained. Letting them get low hurts battery life. (Of course it does…) Filling the batteries is an opportunity to spill the battery acid. There are special battery caps to aid in the process, but again an added cost. And, it’s one more thing that needs attention. We decided to go with the sealed batteries and ignore all these issues.

Obviously, you need to be pretty confident about your battery purchase. Solar panels on the other hand, can be added as needed… or one could add wind generators or hydro power (if they lived somewhere else that is). Ho hum. So I gave the battery requirement a bump up somewhere in the 70kwh range.

Plus, you really need a generator. This is too bad, but it seems unavoidable. There will be times when there are four or more days without sun; it’s entirely possible that when it’s not sunny you’ll spend more time indoors, use more electricity, you get the picture. The power center, (inverter, charger, etc.) will also turn a generator on and off as needed to charge the batteries and to provide extra power assuming you need to run the arc welder, while you’re building a time lapse movie, and… running the washing machine. OK, it’s unlikely. Anyway, it’s not a big deal. We’re getting a propane powered generator because we can and it does not need fuel carried to it. I’m getting a smaller generator than I planned on because I don’t think we will need it that much.

There are nifty controls to prevent the generator from coming on while you’re trying to sleep and to run the generator at scheduled intervals for maintenance reasons. (so it can charge its battery, etc.)

All this concern about battery life? Yes, they are the most expensive single item in the system.

The power center we decided on is the Xantex XW System. The main reason for getting it is that Xantrex has a great reputation and everything fits together. We’ve visited a lot of systems around here and most are made from different parts from different companies. They seem complicated and sometimes a little wacky.

If you’re wondering, we’re going with a 48 volt system. I’m not sure this matters much in our case, but the trend in solar equipment is toward higher voltages. As far as I can tell, the biggest reason for larger voltages is that they can travel (over wire) farther with less loss of energy. We aren’t planning on long runs of DC… but we could. The only real downside to a higher voltage (like 48 volts) is that you have to buy batteries in blocks of 48 volts. Which is to say, in our case, (we are using 12 volt batteries) we have to get batteries in multiples of 4. Four batteries at 12 volts equals 48 volts… assuming the four are wired in series, but that’s a whole new can of worms – ask if you really want to know.

We are getting ground mounts for the solar panels. People keep wanting us to mount these on the roof. If you have lots of land, mounting on the roof isn’t that good an idea. For one, it’s windy up there. (A friend had all his panels blow off his roof — he was lucky most were undamaged.) For two, I don’t want the batteries near the house so I would have to run wire some distance to a battery house – easier to put the panels near the battery house. Also, I can more easily adjust the angle of the panels, when they are on the ground. (The sun here, in the entire northern hemisphere really, is more to the south in the winter and more overhead in the summer.)

This will all get real soon. How close will my estimates be… stay tuned…

brad

I put a lid on it

Saturday, October 17th, 2009

The battery house is progressing nicely. Yesterday, while I had some other work to do, Brad put up hangars for the i-joists. Then this morning, we cut and put in the i-joists. Then while Brad cut OSB for the decking for the roof, I nailed it all on. I didn’t count the nails, but it was a lot. A 9′ x 12′ space with i-joists every 16″ and nails every 6″ on every i-joist and every edge. Very satisfying work. Brad also got the back wall covered with decking which added quite a bit of stability to the whole structure. I do think that framing is one of my favorite parts of construction.

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battery-101709-b

Now, for an update on some of the everyday details of our life here and some of the things we worried about initially and how they’ve worked out. (Feel free to stop reading now.) The 50 mile distance to a grocery has been no issue at all. We go shopping  every couple weeks, though we sometimes go into town more often in need of construction supplies. I cook every day, and we eat better than we ever did in California.

We just ate our first salad with produce entirely grown ourselves. The compost…well…it’s about the same.

The guesthouse we are staying in continues to be a godsend in terms of easing the whole building process, though I am anxious to move into our own house. This will most likely not happen by the end of the year, but I am hoping for early next year. I keep thinking of ways we could move sooner, but always forget about that pesky occupancy certificate.

We have both lost weight and are in better physical shape than we’ve been in a long time. (Amazing for me, since I’m eating more than I’ve ever eaten. I’m worried that when we stop building, I’ll gain a ton of weight.) We are still running every week, but the yoga has fallen by the wayside for now. We’ll resume it again at some point. Brad found a new doctor that he really likes, and his  blood sugar, etc. is better than it’s ever been.  I have started taking the full recommended dose of Gucosamine/Chondroitin/MSM, and my hands are better.

Our Internet here is great (more reliable than the phones and/or power sometimes), and we don’t miss cell phone service. We have started using Google Voice which works well. We don’t miss much from “civilization” except for the occasional sushi (which we have in Tucson) and once or twice, a movie (Julie & Julia…, Star Trek, which we’ll catch on pay per view).

I love my new camera. (In case you don’t get enough of the photos here, you can always check out our Flickr page.)

My planned decrease in regular “work” work has gone well. I’ve been able to spend a good amount of time working on the house, while still maintaining enough business to pay the phone bill. :) I am doing projects with three local school districts now as well. I’ve managed to reduce my travel significantly. I have a couple projects that are ramping up now (one that involves no travel and one that could be a lot of travel but only for a few months) and am a little worried that will cut into construction, but we’ll see.

We love spending 24/7 together (but that’s not really a change). And I especially love working outside in the sun almost every day. Very good for the mental health.

All in all, we are loving it here. Come visit!

Green building certification

Wednesday, February 25th, 2009

Cochise County has a green building certifcation program. I’m not sure if we’re going to pursue it, but this document makes interesting reading and will definitely inform some choices we make. A lot of things we’re already planning on like SIPs, solar, etc. are covered in it.

Off-grid solar power

Monday, October 20th, 2008

I’m working hard on the math for off-grid solar power right now. The system consists of several big pieces, solar panels, batteries, a generator, and a control piece that manages charging the batteries and converting battery power (DC) to AC. It also provides DC for the few things it makes sense to run on DC.

The first thing you need to do is figure out how much electricity you need in watt-hours per day. This is a lot of work. The refrigerator is the biggest consumer as well as the easiest to figurel it’s on all the time. Contrast that with a microwave. Let’s see, we have a 1200 watt microwave we use about five minutes a day or a garbage disposal.

For solar panels, it seems you figure on five six hours (I checked a chart for our area) of sunlight per day. You multiply that times the number of watts your solar panels can produce and that’s how much power you can generate.

For batteries, you multiply your daily watt-hour needs by three to give you a three day supply of power. You then multiply that number by two because you don’t want to discharge the batteries below fifty percent. (Routinely discharging the batteries below fifty percent shortens their life.)

We are going to have a generator which means that something odd like ten days of rain is not going to leave us in the dark. It also lessens the tendency to overbuild the solar power.

The big power draws:

  • Refrigerator
  • Washing machine
  • Clothes Dryer
  • Microwave
  • Pressure pump

You might wonder what a pressure pump is. Our water tower is not nearly tall enough to create the water pressure you need to shower or run things like tankless water heaters. When getting information on how much power the pressure pump needs, I was told to first to figure out how much water we will use a day.

One piece of solar power that is already done is the water supply. It’s a perfect little functioning system. It has its own solar panels (no batteries) that run the pump when there’s sun. It pumps the water about twenty-five feet up and into the water tank (1250 gallon). My rough estimate is that the tank holds about at least weeks worth of water and could be completely refilled with one good day of sun.

“Off the grid”

Sunday, October 19th, 2008

So our new house will be off the grid. To clarify, that means we will be on all solar. We will, however, have regular phones and even DSL. (When we found out this was possible, we regarded it as a sign from the heavens that this was meant to be. Most places in Portal/Rodeo do not have DSL.)

We have talked to a few people who have solar and even looked at the set up. It doesn’t look bad at all. We did get costs on running power, but it’s fairly expensive ($16,000/mile plus) and really doesn’t seem necessary. And as one future neighbor pointed out, not running power is likely to keep future development out.

In telling people about our new adventure, it’s been interesting to gauge reactions. One thing I didn’t anticipate is that saying we would be “off the grid” would cause people (even those who know us) to question our sanity. In fact, after I told a few people, I stopped telling others. Or I just said we’ll be solar. That seemed less troubling to folks.